Selection of Suppliers and Raw Materials.
We are aware of the importance that the raw materials used have so as to achieve an excellent quality in our finished products. In the selection of both raw materials and suppliers numerous aspects are assessed. The main daily assessment tasks are:
Main processes and daily control spots
On the arrival of every shipment, samples are made, as well as parameters provided by suppliers are checked, receipt of the summary of product characteristics, alveogram and testing in external laboratory.
Verification of compliance with legislated limits for raw materials.
Traceability and packaging process record.
Meticulous inspection of hygiene in the mean of transport used and staff management in the unload processes and location in loading docks, warehouses and silos.
Regular actions
Assessment of new varieties of raw materials. Examination of certifications and suppliers' official authorisation. Verification of suppliers staff's training and qualification schemes on food safety policies.
Dosage, Kneading, Refining and product-formation.
The doughs’ room represents the key space where the processes of dosing, mixing and preparation of the raw product are carried out.
Expert hands of master bakers dose, in unique recipes that have been improved over the years, the doughs that are then placed in formers and molds for their later baking.
Main processes and daily control spots
Cleaning and disinfection of kneading machines, refining machines and dosage recipients. Drinkable water’s verification and testing. Sieve analysis. Visual verification of foreign materials' absence. Control and use of workwear and hygiene rules.
Regular actions
Weekly cleaning and disinfection of machinery and tools. Pest control. Updating of training and qualification staff's scheme on food safety policies. Inspection and maintenance of facilities, equipment and machinery.
Fermentation, Baking and Cooling
Throughout a complex automatic system of transport trays, raw products formed go through fermentation rooms and ovens before being packaged. The exit of ovens already provides us with the sight of finished products that are carried on conveyor belts and lifting appliances for their cooling in the units of automatic packaging.
Main processes and daily control spots
Inspection of temperatures and burners. Visual verification of foreign bodies' absence. Removal of badly-formed products. Control and use of workwear and hygiene’s rules.
Regular actions
Weekly cleaning and disinfection of machinery and tools. Inspection and maintenance of facilities, equipment and machinery. Regular simulation of emergency cases.
Packaging
An essential value of breadsticks and “regañás” lies in its long-lasting expiration date. The well-packaged product provides consumers with the opportunity to consume it after several months since their making. Therefore, it plays a vital role the enhancing of a packaging with a hermetic closing and officially authorised materials for nourishment use.
In this last productive process stage new high quality and verification tests are carried out.
Main processes and daily control spots
Organoleptic analysis of finished product. Microbiologic analysis of finished product. Verification of packagings’ hermetic closing. Traceability, packaging process and date to go through metal detecting of every finished packaging. Detecting of ferric ,non-ferric and stainless patterns. Control and use of workwear and hygiene’s rules.
Regular actions
Weekly cleaning of machinery and tools. Inspection and maintenance of facilities, equipment and machinery. Verification of traceability system and packaging process of product. Official authorisation of suppliers and packaging.
Delivery Commitment
Every product is made at the orders’ receipt.
This way of production guarantees freshness and a long-lasting expiry date of every product.
Additionally, it exists a rigorous and strict compliance with the commitment of delivery deadlines dealt with every client.
Productive Capability
0
Kg/year
Pol. Ind. El Barrero,
C/ Alfareros, 9
41400 Écija (Sevilla)
- calidad@confalon.com
- ventas@confalon.com
- +34 954 832 525
